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Custom Fabrication

We offer custom fabrication services of high precision optical components covering a wide spectrum of materials and shapes in sizes from 50 mm to 1500 mm.  We utilize state-of-the-art testing methods to assure the optic meets the customer's specifications.  

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Aspherical Mirrors

Telescope and instrument mirrors of all types.  We can supply the blanks or work with customer supplied materials.

Refiguring services are offered on existing mirrors requiring improvement.

Off-axis aspheres where the segment can be cut from a parent.

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Spherical and Aspherical Lenses

Spherical and aspherical lenses using all types of glass up to 1500 mm in diameter.

Null lenses for testing.

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Fabrication Capability

1.5 m CNC Generator

1.5 m swing-arm grinding/polishing machine.

Several 1 m class swing-arm grinding/polishing machines.

Special swing-arm machines for fabricating very steep radii convex and concave surfaces.

1.2 m Computer-controlled grinding/polishing machine with integrated swing-arm profilometer.

 

Computer-controlled machine integrated to a vertical test tower for in-situ grinding, polishing and testing.

Testing Methods

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Phase-measuring interferometry.  We use Intelliwave software for phase-measuring augmented with 4Sight analysis software from 4D to provide complete surface measurement and analysis.

Swing-arm Profilometry.

Our swing-arm profilometer is capable of mechanically measuring the profile of a surface to better than 100 nm rms.  This instrument generally is used to guide the apherization process.

Holographic testing with Computer-generated Holograms.

The use of CGH's provide a highly accurate means of both creating a precise null for optical testing and for the verification and calibration of auxilliary null optics such as a null lens.

Vertical Testing.

We typically test optics vertically in one of our test towers supported as they will be in use assuring their operational quality.

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